Every year, USDA orders somewhere between 40 and 130 food recalls. It is one of many regulatory bodies worldwide that have strict requirements to ensure food products can be traced throughout the supply chain.
A key role in that process is played by food traceability software. First, it protects consumers by minimizing health hazards from contaminated food. Secondly, it protects food producers by reducing economic losses from recalls.
Let’s see how food traceability works in practice and how to set up an effective food traceability system.
Food traceability refers to the ability to track the movement of food products and their ingredients throughout all stages of the supply chain — from production and processing to distribution and retail. Its primary goals are to ensure food safety, improve supply chain efficiency, enhance product quality, and facilitate compliance with regulatory standards.
Here’s the information that is commonly tracked:
Responsibility for food traceability lies with all participants in the food supply chain, from producers and manufacturers to distributors, retailers, and even food service providers. Each entity must maintain accurate records and ensure the traceability of food products as they move through the supply chain.
In the US, The Food and Drug Administration (FDA) oversees food traceability under the Food Safety Modernization Act (FSMA). The FSMA requires companies in the food supply chain to maintain records that will help the FDA quickly identify and address sources of foodborne illness.
FDA has a detailed food traceability list with specific foods that require additional recordkeeping capabilities due to their risk profiles. It covers perishable goods such as meats, dairy products, seafood, and fresh produce.
The exact tracking requirements will also depend on your location and market. For instance, The Canadian Food Inspection Agency (CFIA) has specific traceability regulations, as does the EU as a part of their General Food Law.
Effective traceability in the food supply chain can be categorized into two main types: internal and external traceability.
Internal traceability refers to the tracking of food products within a single organization. This involves monitoring every step of the product’s journey through the internal processes of a company, from receiving raw materials to processing and packaging.
Internal traceability systems help ensure that each batch can be traced back to its source, and forward through every stage of handling and transformation within the company.
External traceability focuses on the movement of food products between different entities in the supply chain. For effective external traceability, data like the unique product identification number and batch/lot number must be communicated clearly to all participants along the distribution channel. These identifiers must be included on product labels and correlated with the relevant paper or electronic business documents.
Considering the complexity behind food traceability, digital solutions are indispensable. Food traceability software is used to collect, manage, and analyze data to ensure the origin, path, and handling of food items are accurately documented.
Let’s see what a proper food traceability system should be able to do.
Real-time tracking provides immediate visibility into the status and location of food products. Businesses can monitor conditions such as temperature and humidity, which are crucial for perishable items. By ensuring optimal conditions during storage and transport, you can significantly reduce spoilage and loss.
Effective food traceability software must be capable of integrating data from a wide array of sources. It’s the key to creating a seamless and comprehensive view of the supply chain.
Look for solutions that offer:
Item-level tracking enables businesses to monitor individual items or batches throughout the supply chain. It can be immensely helpful for quickly identifying and isolating issues without needing to compromise larger quantities of stock.
To simplify item-level tracking and improve its accuracy, your food traceability software should be able to integrate and communicate with technologies like GPS, RFID tags, and barcodes.
Based on local and international standards, every food business will have a set of information they need to track — so they can share it with their partners in the supply chain or provide it to regulatory bodies upon request.
Any digital system you use for food traceability purposes should allow you to track, store, and share all of the required data with ease. This means being able to:
An effective food traceability software is one that seamlessly integrates into your existing workflow. Oftentimes, the only way to achieve that is to build a system using a custom app builder like Forms On Fire.
You can decide exactly which information you need to track and how, you can set unique processing rules, and you create highly customizable reports and dashboards. Furthermore, you can integrate your freshly built solution with existing IT infrastructure, such as ERP, warehouse/inventory management, and logistics systems.
Companies avoid this approach because it seems complex. In reality, most custom app builders offer a bunch of pre-made forms and automations you can quickly adjust to your needs.
At its core, food traceability is not that complicated — you need to track specific data points and have a way to quickly and easily share that information with partners and regulatory bodies.
The only way to do that accurately over a long period is to digitize data collection. This means replacing manual data entry and paper forms with mobile forms that automatically save data to a central database.
Forms On Fire is perfect for that. You can create custom digital forms and integrate them with virtually any existing software you might be using. Workers can even use them to collect data offline, so you don’t have to worry if you operate in areas with poor internet connectivity.
You can go a step further and build a whole system that tracks RFID, barcode, and GPS data, generates automatic reports, and sends automatic alerts to teams based on IOT sensor data.
Schedule a quick demo to get a personalized product walkthrough and see how you can leverage the Forms On Fire platform to comply with all food traceability standards.
The FDA Food Traceability Rule, part of the Food Safety Modernization Act (FSMA), requires specific foods deemed at higher risk for causing foodborne illnesses to have detailed tracking records. This rule aims to enhance the FDA's ability to quickly trace, track, and respond to food safety issues with foods like certain cheeses, seafood, and leafy greens, thereby improving outbreak response and preventing foodborne illnesses.
The outlined rules on the link above are going to be enforced from January 20, 2026.
A recall is an action taken to remove a product from the market due to safety concerns or regulatory non-compliance, often triggered by the discovery of contamination, mislabeling, or safety defects.
Traceability, on the other hand, refers to the ability to track the history, location, or application of a product through recorded identification. It plays a crucial role in facilitating efficient recalls by pinpointing where and how a problem occurred in the supply chain.
Common technologies used in food traceability systems include barcodes and QR codes for easy product identification and scanning; RFID for wireless tracking of goods; GPS for monitoring transportation routes; and IoT (Internet of Things) devices for real-time data collection about product conditions.
These technologies work together to ensure accurate and efficient tracking of food products throughout the supply chain.
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